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Application of Stainless Steel Gear Pump in the Food Industry

2025-02-18 07:50:07

Stainless steel gear pumps are widely used in the field of food processing due to their corrosion resistance, high temperature resistance, easy cleaning, and compliance with food hygiene requirements. The following is an analysis of its specific application scenarios and advantages:

**1.  Core advantages**

-Material Safety: Made of 304/316L stainless steel material, compliant with FDA, EC1935 and other food grade certifications, to avoid heavy metal precipitation or chemical reaction contamination.

-* * Sanitary Design * *: The structure is smooth and free of dead corners, which can prevent the growth of microorganisms. It supports CIP/SIP (online cleaning/sterilization) and meets GMP and HACCP standards.

-Corrosion resistance: Resistant to acidic, alkaline, or salt containing food media (such as juice, sauce, whey, etc.).

-* * Precise control * *: Stable flow, suitable for high-precision filling and batching systems.

-High viscosity adaptability: It can handle high viscosity materials such as chocolate, honey, jam, etc. without shear damage.

**2.  Typical application scenarios**

**(1) Liquid food delivery**

-* * Dairy products * *: Stainless steel pumps should be selected for pipeline transportation of milk, cream, yogurt, and cheese slurry.

-Beverages: Aseptic transportation of fruit juice, alcoholic beverages, and plant-based protein drinks.

-Seasoning: Quantitative transmission of soy sauce, vinegar, edible oil, and syrup.

**(2) Handling of high viscosity materials**

-Chocolate/Candy: Molten chocolate circulation and caramel conveying to maintain uniform temperature.

-Jam and filling: Pumping of granular materials such as strawberry jam and bean paste to avoid blockages.

-Meat processing: transporting high viscosity mixtures such as minced meat and fat.

**(3) Filling and packaging**

-Quantitative filling: used in bottling, bagging, or canning production lines to ensure consistent volume of each product.

-* * Aseptic filling system * *: In conjunction with UHT sterilization technology, it delivers high-temperature materials to the filling equipment.

**(4) Waste Recycling and Cleaning System**

-Recycling by-products from food processing (such as skin residue and waste oil), or transporting CIP cleaning agents (such as alkali solution and peracetic acid).

**3.  Special design requirements**

-Surface treatment: Mirror polishing (Ra ≤ 0.8 μ m) to reduce residual risk.

-Sealing options: Use food grade mechanical seals or PTFE seals to prevent leakage.

-Temperature adaptability: Equipped with heating/cooling jackets to handle materials that require temperature control such as chocolate and grease.

-Explosion proof design: Used in food environments containing alcohol or volatile components.

**4.  Industry certification and standards**

-3A Sanitary Standards (USA): Ensure hygienic design of equipment.

-EHEDG certification (European Health Engineering and Design Organization): Verify cleaning efficiency.

-ISO 21469: Lubricant safety certification to prevent contamination.

**5.  Advantages compared to other pump types**

-Compared with centrifugal pumps, it is more suitable for high viscosity and stable flow scenarios.

-Compared to diaphragm pumps, it has lower maintenance costs and no risk of diaphragm aging.

-Compared with screw pumps, it has a compact structure and is easier to clean thoroughly.

**6.  Precautions**

-Material characteristic matching: The pump model should be selected based on viscosity, particle content, and pH value.

-* * Regular maintenance * *: Check gear wear and sealing status to avoid cross contamination.

-* * Avoid dry running * *: Dry running may cause gear damage, and a protection system needs to be configured.

**Summary**

Stainless steel gear pumps play an efficient and hygienic role in fluid treatment in the food industry, especially suitable for complex working conditions with high hygiene standards, high viscosity, or particle content.

Combined with intelligent control systems (such as variable frequency speed regulation), the level of production automation can be further improved, and energy consumption and labor costs can be reduced. When selecting, it is necessary to consider specific process requirements,

Ensure compliance and long-term reliability.


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