Daily maintenance and upkeep of high viscosity pumps

The daily maintenance and upkeep of high viscosity pumps are crucial for ensuring their efficient operation and extending their service life. The following are the key steps for daily maintenance and upkeep of high viscosity pumps:

1. * * Regular inspection**

-Appearance inspection: Regularly inspect the pump body, seals, pipelines, etc. for leaks, cracks, or corrosion.

-Vibration and Noise: Pay attention to the vibration and noise of the pump during operation. Abnormal conditions may indicate wear or looseness of internal components.

2. Lubrication**

-Bearing lubrication: Regularly add lubricating grease or oil to the bearings to ensure sufficient lubrication and avoid excessive lubrication.

-Sealing lubrication: Check the lubrication condition of mechanical seals or packing seals, and supplement lubricant if necessary.

3. * * Sealing inspection**

-* * Mechanical seal * *: Regularly check the wear of mechanical seals and replace worn parts in a timely manner.

-Packing seal: Check the tightness of the packing seal and adjust or replace the packing if necessary.

4. * * Cleaning**

-Pump body cleaning: Regularly clean impurities and deposits inside and outside the high viscosity pump to prevent blockage or corrosion.

-* * Filter Cleaning * *: Clean or replace the filter to ensure the cleanliness of the medium and prevent impurities from entering the pump.

5. * * Media inspection**

-Viscosity check: Ensure that the viscosity of the conveying medium is within the design range of the pump. Excessive or insufficient viscosity can affect performance.

-Temperature check: Monitor the temperature of the medium to avoid excessive temperature that may cause deformation of the pump body or seal failure.

6. * * Fastener inspection**

-* * Bolts and nuts * *: Regularly inspect and tighten the bolts and nuts of the pump body and pipeline to prevent loosening.

7. Electrical system inspection**

-Motor inspection: Regularly check the operating status of the motor to ensure that the wiring is secure and the insulation is good.

-Control system inspection: Check the sensitivity and reliability of the control system to ensure normal operation.

8. * * Regular maintenance**

-Planned maintenance: Develop maintenance plans based on usage and regularly replace vulnerable parts.

-* * Record Maintenance * *: Detailed records of the content and time of each maintenance to facilitate tracking of the pump's operating status.

9. * * Shutdown maintenance**

-Long term shutdown: If the pump is not used for a long time, the internal medium should be emptied, cleaned, and coated with rust proof oil, and stored in a dry place.

-* * Short term shutdown * *: During short-term shutdown, manually turn the gear regularly to prevent components from getting stuck.

10. * * Troubleshooting**

-* * Timely handling * *: If any abnormalities are found, the machine should be stopped immediately for inspection to prevent small problems from escalating into major malfunctions.

-* * Professional Maintenance * *: Complex faults should be repaired by professionals to avoid further damage caused by improper operation.

summary

By regular inspection, lubrication, cleaning, and planned maintenance, the service life of high viscosity pumps can be effectively extended to ensure their efficient operation.